Common operational errors and precautions during the use of cold heading machines!

Cold heading machine is a mechanical equipment used for metal cold heading processing, which can process metal materials into parts of different shapes through cold extrusion. During the use of cold heading machines, there are often operational errors and precautions to be taken. The following will provide a detailed introduction to common operational errors and precautions during the use of cold heading machines.

Misunderstandings in operation:

1. Neglecting equipment inspection: Before using the cold heading machine, it is necessary to carefully check whether all parts of the equipment, such as the lubrication system, cooling system, etc., are operating properly. Neglecting these checks often leads to equipment failures or safety accidents.

2. Neglecting the specification requirements of the workpiece: Each type of cold heading machine has certain workpiece specification requirements, such as large length and small diameter. During the machining process, it is necessary to strictly follow these specification requirements for operation, otherwise it is easy to cause workpiece deformation or machining failure.

3. Improper speed setting: The feed speed of the cold heading machine needs to be reasonably set based on factors such as the hardness and diameter of the workpiece material. If the speed is set too fast, it is easy to cause the workpiece to be too hot or deformed; If the speed is set too slowly, it is easy to cause low processing efficiency.

4. Failure to repair equipment failures in a timely manner: Equipment failures are common problems, but many people often delay the repair process until the equipment is completely damaged. Timely repair of equipment malfunctions can avoid further damage and improve the service life of the equipment.

5. Neglecting safety protection: Cold heading machines are high-speed rotating mechanical equipment that must strictly follow safety operating procedures when used, such as wearing protective goggles, gloves, etc. Neglecting these safety measures can easily lead to accidents.

Notes:

1. Firmly install the cold heading machine: Before using the cold heading machine, it must be firmly installed on the workbench to ensure the stability and safety of the equipment during the processing.

2. Correct selection of cold heading machine tools: Tools are a crucial part of cold heading processing, and suitable tools should be selected based on the material and shape of the workpiece. The selection of cutting tools directly affects the machining quality and efficiency.

3. Control feed rate: Reasonably control the feed rate of the cold heading machine according to the requirements of the workpiece. Too fast a speed can easily cause overheating and deformation of the workpiece, while too slow a speed can reduce processing efficiency.

4. Maintain good lubrication of the equipment: All moving parts of the cold heading machine need to be lubricated to reduce friction and extend the service life of the equipment. Regularly inspect the lubrication system and add lubricating oil as needed.

5. Timely cleaning of chips during processing: During cold heading, a large amount of metal chips are often generated. These chips are easily attached to the tool and workpiece, affecting the machining effect. Therefore, it is necessary to clean the chips in a timely manner and maintain the cleanliness of the cutting tools and workpieces.

6. Regular maintenance of cold heading machine: Cold heading machine is a precision equipment that requires regular maintenance. Cleaning equipment, replacing damaged parts, and checking the normal operation of equipment are all routine maintenance tasks.

7. Pay attention to safe operation: When operating the cold heading machine, some basic safety operation principles must be followed, such as wearing protective goggles, gloves, etc., not touching the moving parts of the equipment casually, cutting off the power in a timely manner, etc., to ensure the safety of operation.

In summary, common operational errors in the use of cold heading machines include neglecting equipment inspection, not paying attention to the specifications of the workpiece, improper speed setting, not repairing equipment faults in a timely manner, and neglecting safety protection; Precautions include firmly installing the cold heading machine, selecting the correct tool, controlling the feed rate, maintaining good lubrication of the equipment, timely cleaning of chips, regular maintenance of the cold heading machine, and paying attention to safe operation. Following these operational misconceptions and precautions can improve the processing efficiency and workpiece quality of cold heading machines, while also ensuring operational safety.

For more information about automotive mold casting, automotive molds, and cold heading machines, please follow our website for updates

http://www.jsrm.net.cn/